First, Q690C Material Characteristics and Standard Requirements
Q690C is a high-strength low-alloy steel (HSLA). "Q" stands for yield strength, "690" indicates a minimum yield strength of 690 MPa, and "C" represents the quality grade (corresponding to -20°C impact toughness). This material must comply with the GB/T 1591-2018 "Low-Alloy High-Strength Structural Steel" standard, which has strict chemical composition requirements:
- Carbon Equivalent (Ceq): Typically controlled between 0.45% and 0.55% to ensure good weldability.
- Alloying Elements: Strengthened by the addition of elements such as Mn, Cr, Ni, and Mo, while trace amounts of Nb, V, and Ti are added for grain refinement.
- Mechanical Properties: Tensile Strength ≥ 770 MPa, Elongation ≥ 14%, Impact Energy ≥ 34 J at -20°C.
It is important to note that Q690C steel pipe requires low-hydrogen welding processes (such as submerged arc welding or gas shielded welding) and preheating (100-150°C) to reduce the risk of cold cracking.
Second, the production process and key technical points of
Q690C straight seam welded steel pipe.
Q690C straight seam welded pipe is primarily produced using the JCOE (pre-bending - forming - welding - expansion) or UOE (U-forming - O-forming - expansion) processes. The specific process includes:
1. Steel plate pretreatment: Q690C steel plates are leveled and milled to ensure edge processing accuracy.
2. Forming stage: Multi-step molding is used to gradually form the material to avoid springback caused by high strength.
3. High-frequency welding (HFW): Utilizing high-frequency equipment with a power of 300- 400kW, welding speeds can reach 20-30m/min.
4. Weld seam heat treatment: In-line medium-frequency induction annealing (temperature controlled at 650-750°C) is used to eliminate welding stress.
5. Expansion and Inspection: Hydraulic expansion (expansion rate 1.0%-1.5%) is used to improve dimensional accuracy, combined with ultrasonic and eddy current testing.
Third, Core Application Scenarios and Project Case Studies of Q690C Straight Seam Steel Pipe
1. Construction Machinery:
- Used in key load-bearing components such as crane booms and pump truck booms, replacing traditional Q550 steel to reduce weight by 15%-20%.
2. Building Steel Structures:
- Lateral force-resisting components in super-high-rise buildings, such as a project in Beijing using Φ1200×40mm extra-thick-walled pipe.
- Compared to Q345 steel, this reduces cross-sectional dimensions by over 30%, increasing building space.
3. Energy Transportation:
- Shale gas development utilizes high-pressure gathering and transmission pipelines with operating pressures up to 15 MPa.
4. Special Vehicle Manufacturing:
- Military armored vehicle roll cages utilize Φ150×8mm thin-walled welded pipe, certified by NATO STANAG. 4569 Standard Certification
Fourth, Market Supply, Demand, and Quality Control Key Points for Q690C Straight Seam Steel Pipe
According to reports, my country's high-strength welded pipe market will reach 2.8 million tons in 2024, of which the Q690C grade will account for approximately 18%. Key points to check when purchasing:
1. Actual yield strength in the warranty (should be ≥720 MPa to ensure design margin)
2. Third-party inspection report (pay particular attention to -40°C low-temperature impact data)
3. Weld CTOD (crack tip opening displacement) test results
Fifth, Technical Trends and Challenges of Q690C Straight Seam Steel Pipe
1. Material Innovation:
- One company has developed Q690CFD (seismic-resistant) with a yield strength ratio below 0.85.
- One company has developed 1200 MPa ultra-high-performance welded pipe using the TMCP process.
2. Intelligent Manufacturing:
- Introducing a machine vision-based weld tracking system (with an error of <0.2mm)
- Forming process optimization based on digital twins
3. Green Manufacturing:
- Using laser-arc hybrid welding technology to reduce energy consumption by 30%
- Developing weather-resistant Q690CNH steel with a coating-free service life of 50 years
The main challenges currently facing the industry include:
- Softening of the heat-affected zone in thick-walled steel pipes (>30mm) during welding
- Ensuring toughness in extreme environments (e.g., -60°C in the Arctic)
- Supply chain issues, such as high reliance on imported nickel-based welding wire
Conclusion
With China promoting the domestic production of major equipment during the 14th Five-Year Plan period, demand for Q690C straight seam welded pipe will continue to grow in emerging sectors such as deep-sea oil and gas development and modular construction. Over the next five years, this product is expected to develop towards higher strength, lighter weight, and more intelligent features, propelling my country's high-end steel pipe manufacturing capabilities to the international forefront. When selecting a pipe, users should consider specific operating conditions, focusing on individual material specifications such as Z-axis performance and fatigue life. If necessary, they can request customized solutions from suppliers.